Catheter butt joint welding system specs BJW-807-V1

BJW-807-V1

SPECIFICATIONS

Catheter Shaft Butt-Joint Welding

Marker Band Bonding Machine

Ready to bond parts

Data-Log
Cloud Ready

Catheter Bonding System

Model Number	BJW-807-V1
Amplifier Controller	AC1-300
Bonding Station	BS-100
Number of Dies	1-up

Catheter Sizes and Forming Lengths

Circumference	2.8 Fr - 34 Fr / 2.8 CH - 34 CH
Diameter	0.030" -0.445" / 0.9 mm - 11.3 mm
Length	Up to 1.5" With Standard Cassette
Max Temperature	450°C

Utilities

Electricity	100-240 VAC / 15 A / 50-60 Hz
Pneumatic	80 PSI / 5 bar - Clean Dry Air CDA

Generator

RF Power	30-300 Watts
Frequency	6.78 MHz
Impedance	50 Ohm

Control System

Process Controller	Allen Bradley PLC
Operator Interface	7" " Touch Screen PC HMI
PC HMI Operating System	Windows 7 Pro
Processor	Generation Intel® Core™ i7-8700 T with vPro™ 2.40 GHz
Storage	2-4 GB SSD
Memory	2GB DDR4 2666 MHz SoDIMM
PC-HMI Ports & Slots	PC HMI / 2 x USB 3.1 Gen 2l, 2 x USB 3.1 Gen 1, RJ45 (1 Gb Ethernet), HDMI
Controller I/O	25-Pin D-Sub Connector BNC Connector
Cables	25-Pin D-Sub I/O Cable RG400 coax cable Power Cable

Dimensions

Amplifier Controller	12.5" x 10" x 14.5" / 318 mm x 254 mm x 369 mm
Tipping Station	13" x 9" x 6" / 330 mm x 229 mm x 150 mm
Foot Print	14" x 24" / 356 mm x 610 mm

System Weight

Amplifier Controller	22 lb / 11kg
Tipping Station	20 lb / 10kg
Shipping Weight	69 lb / 31 kg

Operating Environment

Temperature	65-95°F / 18-35°C
Humidity	68% Maximum relative humidity non-condensing
Elevation	up to 2000 m

Compliance

Machine Safety	ISO 13849-1 / OSHA
Certifications	CE / UL per Request
Software	FDA 21 part 11

Validation Support

IQ	Documents available up on request for a fee
FAI and DOE	Documents available up on request for a fee
OQ	Support available at customer site per request

Closed Loop Process Control

RFA-300 Solid State RF Amplifier

The ONEX RF amplifier is designed and manufactured at ONEX. We support all validation and calibration requirements from our office.

300 Watts Power

100% Duty Cycle
Automation Ready
0-300W linear output
Tuned for 0-10vdc operation

6.78MHz

Tuned Frequency

0-300watts

Calibrated

Main Screen
Manual Screen
Setup Screen

Recipe Screen
Data-Log Screen
Calibration Screen

ONEX RF uses Allen Bradley PLC and PC based 7" HMI to control the RF Tip Forming and Bonding Process. We have designed our systems for ease of use and validation to comply FDA requirements. We offer validation support, including FAT; Installation Qualification documentation.

NEED MORE INFO?

For quick response, please provide details of your product, process needs, and full contact information.

For application related questions, you can always reach us by phone at +1(626)358-6639.

We offer excellent service:

Die Prototyping
Evaluation Samples
Full Process Development
Turnkey Catheter Forming Solutions

We look forward to working with you soon.

EXPECT ONLY EXCELLENCE

BJW-807-V1

SPECIFICATIONS

Catheter Shaft Butt-Joint Welding

Marker Band Bonding Machine

Data-Log

Cloud Ready

Fits 14x22" Small Space

System Specs