RF Welding Solutions
Other Services:
- Mold Design and Fabrication
- Process Development
- Sample Runs for Evaluation
- Validation Support
Model No. | RF-Shuttle-X2-FB |
Application | RF Welding Medical Devices or disposable pouches that use special material that require pressing force and precise RF welding process control |
Seal Area | 19" x 28" / 50cm x 75cm - RF Welder 24" x 32" / 61cm x 81cm |
RF Generator | 8 - 10 kWatt Hybrid RF Generator 27.12 MHz Frequency |
Control System | Allen Bradley PLC 12" Touch Screen PC HMI |
Utilities | 200-240VAC / 65A / 50-60Hz 80 psi / 5bar - Clean Dry Air (CDA) |
Footprint | 87" x 74" / 222cm x 188cm - RF Welder 24" x 32" / 61cmx 81cm - RF Generator |
Shipping Weight | 4500lb / 2000kg |
Compliance | ISO 13485-1 / UL-508C, NFPA 79A / Safety CE Optional |
Validation Support | Documents available for IQ, DOE and Die FAI OQ at customer site per request |
Operating Environment | 65-95°F / 18-35°C 68% Max Humidity Non-Condensing Max 2000m elevation |
RF Welding Area
Key Benefit
RF Output Power
90% Reduction of RF Sealing Arcs & Die-Burns when using ONEX RF sealers.
Increased production yields due to process consistency and RF Seal integrity.
50% more power efficiency when RF sealing with Hybrid RF Generator technology.
Customer Requirements:
Customer was using a new formulation material and could not use his RF sealers because the seal integrity was not consistent due to lack of pressure control and RF process control.
ONEX RF Solution:
We analyzed the process requirements and developed a dual shuttle RF welder with an electric servo press and ONEX solid-state RF amplifier.
The sealing process was very sensitive because we could not apply too much pressure because material would break and too much power would collapse the material. In the end, we were able to match the speed of material melting and gradually applying the pressure to have a perfect seal every cycle, achieving consistent seal thickness and weld integrity. We provided the following systems:
For quick response, please provide details of your product, process needs, and full contact information.
For application related questions, you can always reach us by phone at +1(626)358-6639.
We offer excellent service:
We look forward to working with you soon.
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ONEX RF Inc. is dedicated to giving you excellent service with quality results. Expect only excellence.
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