RF Welder with front to back dual shuttles specs RF-Shuttle-X2

RF-Shuttle-X2-FB 20x30

SPECIFICATIONS

Precision Dual Shuttle RF Welding System

Precision Front Back Dual Shuttle RF Welding System

Model Number	RF-Shuttle-X2-FB 20x30 6-10KW
RF Seal Area	20 x 30" / 508 mm x 760 mm
Shuttle Size	26x36" / 660x900 mm
Recommended RF Sealing Power	6-10 kWatt
Servo Press Force	1500 lb / 6,670 Newtons (N) with Servo Motor Controlled Screw Slide (optional)
Press Stroke	4" / 100 mm
Press Daylight	2.750" / 70 mm (for overall die height)
RF Switch	2 or 3 cycle available as an option

Hybrid RF Generator

Model No.	RFHG-10-27
Generator Type	Hybrid Amplifier / 1st stage Solid State Driver with final stage Tube Amplifier
RF Power	8-10,000 watts
Frequency	27.12 MHz
Impedance	50 Ohm
Duty Cycle	100% at 20°C room temperature
Utilities	3 Phase 200-240 VAC 50A
Dimensions	24" x 36" x 72"

RF Auto Tuner

Model No.	RFMN-50-27-10
Arc Detection	5 VDC signal
Controls	Auto-Start at RF Signal Detection
Frequency	27.12 MHz
Impedance	50 Ohm
Utilities	120 VAC 5A

Utilities

Electricity	100-240 VAC / 50-60 A / 50-60 Hz
Pneumatic	80 PSI / 5 bar - Clean Dry Air (CDA)

Control System

Process Controller	Allen Bradley PLC - Compact Logix
Operator Interface	12" Touch Screen PC HMI
PC HMI Operating System	Windows 7 Pro
Processor	Generation Intel® Core™ i7-8700 T with vPro™ 2.40 GHz
Storage	60-128 GB SSD
Memory	4GB DDR4 2666 MHz SoDIMM
PC-HMI Ports & Slots	PC HMI / 2 x USB 3.1 Gen 2l, 2 x USB 3.1 Gen 1, RJ45 (1 Gb Ethernet), HDMI

Dimensions

RF Generator

24" x 32" x 72" / 610 mm x 810 mm x 1830 mm

RF Welder

118" x 46" x 87" / 2990 mm x 1160 mm x 2200 mm

Controller Opens 25" / 625 mm

System Weight

RF Generator	550 lb / 250 kg
RF Welding Station	3000 lb / 1200 kg
Total Shipping Weight	4000 lb / 1800 kg / Crated

Operating Environment

Temperature	65-95°F / 18-35°C
Humidity	68% Maximum relative humidity non-condensing
Elevation	up to 2000 m

Compliance

Machine Safety	ISO 13849-1 / OSHA
Certifications	UL per Request
Software	FDA 21 part 11

Validation Support

IQ	Documents available up on request for a fee
FAI and DOE	Documents available up on request for a fee
OQ	Support available at customer site per request

ONEX RF Hybrid Generator

RFHG-27-8/10

The ONEX Hybrid Generators are designed for 100% duty cycle, which means you can run them at max power continuously without any issues or output power fluctuations. The generator power is set by PLC analog voltage, which is maintained by closed loop control circuit.

8-10 KWatt RF Power

Fastest arc shut down circuit
Output power is 100% Duty Cycle
Output is controlled by closed loop feedback
Tuned for 0-10vdc linear power control
Works with 50 ohm Impedance Match-Network
Comes with Self Monitoring Diagnostic Circuit

Learn more about

ONEX RF Generator Technology

27.12 MHz

Tuned Frequency

0-10,000 watts

Calibrated RF Power

Main Screen
Manual Screen
Setup Screen

Recipe Screen
Die Setup Screen
Data-Log Screen

ONEX RF uses Allen Bradley PLC and 12" Touch Screen PC based HMI to control the RF Welding Process

The RF welding process is very easy to setup and validation because our RF generator technology output is always constant. Your validated parameters will allays be constant and never require tweaking even when the tube starts degrading. Read more about RF Welder's Process Control and RF Welder's theory of operations... We offer validation support, including FAT Installation Qualification (IQ) documentation.

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Contact Request Form

For quick response, please provide details of your product, process needs, and full contact information.

For application related questions, you can always reach us by phone at +1(626)358-6639.

We offer excellent service:

Die Prototyping
Evaluation Samples
Full Process Development
Turnkey RF Welding Machine Solutions

We look forward to working with you soon.

EXPECT ONLY EXCELLENCE

RF-Shuttle-X2-FB 20x30

SPECIFICATIONS

Precision Dual Shuttle RF Welding System

BUILT FOR PERFECT WELD

Dual Shuttle

RF Welder Specifications